Organization

PilenPak touches your needs with its sophisticated and dedicated marketing and R&D team to add value to your packaging. We are committed to understand your ideas and cooperate through all processes by taking care of your deadlines to deliver in time.

The software processes each order throughout every stage by instructing operators on the procedures to be implemented and verifying their correct application, step by step, thereby minimising the risk of error.

Moreover, the flow design customises each order based on customer requirements, ensuring a flexibility that is unthinkable in other contexts.

First touch

Sophisticated ideas are converted to packaging material


The meeting and briefing phase with any client is a pillar to set up a good relationship.
We take a lot of care to the product and organization needs:
during the first meeting we go through any detail of the committed task, agree about the type of packaging fitting the specific needs.
Thereafter production begins, always under control throughout our managing software system ensuring a steady and on-going control on the workflow.

Integration

Film production


Extrusion plants the advantage of in-house production
We have been producing film, especially for the food industry, since 1990.

Today, modern plants supply our printing departments with both PE film and PE barrier film (PA or EVOH).
PilenPak extrudes films formulated by your needs exclusively.
This brings huge advantage since the film is designed specific to customer requirements that adds value to perfect runnability on high speed packing machinery.

From ink to print,control on the whole CHAIN
Colours almost being the most challenging job of the business, are handled by our sophisticated colour management system resulting in sustainable colors.
This brings an accurate pre-printing stage ensures a quality and trouble-free production process.

The in-house graphic studio designs, on request, or prepares projects provided by the client in a manner consistent with the printing requirements.
During the preparation of the ink, technicians verify the suitable formulas and store the data for each customer, to ensure consistent quality in the event of reprints. Each cylinder undergoes a printing test before production, to verify the suitability & sustainability of the plant.

PilenPak has chosen to manage the preparation of printing cylinders internally.
Since 1994, this department provides an exclusive competitive advantage, ensuring quality and above all full control of the manufacturing times.

Over 100 cylinders are prepared each day, engraved and chrome-plated to ensure consistent quality for future reprints.
A large warehouse stores over 12,500 cylinders that are always ready to be reused.

Software


Constant quality integrated software system
Information flows through customer when and whereever needed.
PilenPak’s intelligence arises from its software program designed by its own IT.
The customer specifications are embedded in this software.

This integrates all processes from order intake through conversion till the service includes such as VMI implementation.

Process

Rotogravure printing


Extra value to final product FAST RESPONSE WITH HIGH precision
The various printing lines in PilenPak factories ensure maximum production flexibility. The exclusive work organisation software allows us to manage up to 60 different types of product
in a 24-hour non-stop work cycle.
Together with printing, 5 lamination lines offer a full range of solutions for every sector, with Solvent-Based or Solvent-Less lamination technology.
We utilize latest technology available in the market for short & long run product portfolio management integrated with competitive advantage.

Flexo


Flexographic printing in rotogravure quality with advanced plants
State of the art Flexographic printing technology ensures rotogravure printing quality for a wider product range covering small & big pack sizes.
A fully equipped environment is dedicated to flexographic printing.
The work is monitored 24 hours a day by the factory management software and by cameras on-board the 10-colour plant, which can produce 500 metres per minute. Safety in the workplace and special attention to solvent recycling ensure production with respect for both employee health and the environment.

When processing is complete, PilenPak provides 8 machines for laser marking, cutting, drilling and customisation (unicoding, sms promotion password).

Quality

Customer based quality plans 100% controlled rolls


Full web inspection is carried out during the process to ensure the quality is set based on the customer quality plans.
Four modern, fully-equipped internal laboratories perform the tests necessary to ensure that products always meet the required standards.

Logistic and service

Customer satisfaction right quality, right time, to the right spot


The place where we work is a major advantage for our clients.
At Izmir harbour we receive the raw materials coming from East; we convert them and ship packaging materials to all over the World.
This layout produces competitive advantages both in terms of economics and time: quality and price are not the only reason to work with PilenPak.
The commercial service and customer support are ensured by dynamic staff, who speak several languages and who are always available to handle the job in the client’s interest until the goods are shipped from the nearby commercial port of Izmir.

A skilled team and a proper and wide guest room are available for any check during the control of production.

Customer satisfaction

Not just work, happy to see you again!


The end of an order is always a “See you soon”.
We are proud and happy to see that a client comes back and keeps on trusting us.